Job Summary

Responsible one shift Quality for Vehicle Assembly shop.

To ensure the line audit and sampling inspection done as per specified frequency, and resolve Quality issue along with Mfg.

 Will be responsible  for process , product audit and also  for PDI in the shift

Key Result Areas (Accountability & Responsibility of the role)

• In Shift - Act as a Single Point of Contact for Assembly Quality

• Execute Shift Quality Plan, which includes inspection frequency of line inspection, Patrol inspection, Quality Audits, Process & Product & PDI.

• Ensure the Straight Pass Ratio (SPR) of the vehicles assemblies are meeting targets and do improvements to reduce rework percentage

• Do root cause analysis on customer complaints, and identify the gaps in manufacturing process and implement the corrective actions with the relevant stake holder with minimal lead time

• Participate in the PDCA review on Customer Complaints / SPR issues and drive the actions with CFT team along with Horizontal Deployment opportunities

• Participate in the PFMEA, Control Plan review and ensure the potential failure modes are addressed intense with effective controls in the process and detection

• Review the effectiveness of Patrol inspection / Final Inspection / PDI / Dock audit gates and implement the appropriate the actions to strengthen the detection processes

• Prepare/Execute/review/update employee training plans

• Develop Daily shift reports showing shift quality performance from inspection, audit and improvement opportunities

• Ensure the products cleared for delivery are defects free

• Work closely with Manufacturing Engineering and production team for concern solving and developing new parts as per design requirement.

• Drive to achieve Cp, Cpk requirement

• Ensure 100% compliance to IATF 16949 QMS System on daily management activities

Key Skills Required

• Must have worked in high volume 2-wheeler plants in vehicle Quality.

•  Must be capable of handling all concerns (Both domestic and International) about 10 years min. 

• Thorough knowledge on Quality tools and techniques, 8D, QC Story, DOE, 5Why, FEMA, MSA

• Knowledge on vehicle Quality issue both functional and appearance related

• Preferred person worked at end of line inspection like static , Dynamometer and PDI.

• Good communication skill